The following outline identifies the steps we take when evaluating new products. From first steps to production, these guidelines help us identify the potential and pitfalls for each idea, be it one of our own inventions or that of a customer.
IDEATION
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Draft a foundation overview of the invention or product evolution; and
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Provide initial design sketches (2D or 3D) if available. Hand drawn sketches, Photoshop, Illustrator, etc.
BRAINSTORMING SESSION
Group discussion on the basic idea to reveal initial thoughts, concerns, potential competitive threats, possible sales outlets, production concerns, etc.
FORMAL RESEARCH
Marketplace:
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Competing products (relevance, existing technology advantages, etc.);
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Category review (size, first to market opportunities, barriers to entry, room to grow, average price points, etc.);
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Initial patent search (assuming go forward strategy);
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Relevant market trends (social, colors, category, etc.); and
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Identify primary and secondary sales channels.
Consumers:
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Identify primary and secondary target markets;
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Positive/negative consumer behaviors/attitudes towards the category;
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Category buying habits (frequency, need/luxury, etc.); and
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Surveys, focus groups and shopping observation studies.
PRE-PRODUCTION
Mechanical Engineering:
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Production drawings (2D);
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Production drawings (3D/CAD) with tolerances;
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Identify and modify for manufacturing concerns/issues;
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Identify and finalize any modifications; and
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Identify material requirements (plastics, metals, rubber, etc.)
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Prototyping:
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Finalize engineered drawings;
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Finalize mold flow analysis (if applicable);
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Identify prototype process (milled, 3D print, etc.);
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Identify sample material (plastic/type, metal, colors, etc.); and
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Identify any finishing requirements (painting, plating, assembly, etc.)
SOURCING ANALYSIS
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Determine domestic or offshore production preference;
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Determine potential import restrictions (laws, tariffs, etc.)
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Develop qualified manufacturer’s list; and
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Vet manufacturers (size, years in business, credit rating, legal disputes, equipment list, production and output capabilities, terms, certifications, etc.)
FINAL REVIEW
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Determine minimum purchase requirements;
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Finalize unit cost;
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Confirm volume discount price breaks;
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Examine all-in cost of goods (production, freight, taxes, transportation, etc.);
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Examine all-in projected operating overhead (rent, salaries, marketing, etc.); and
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Calculate and finalize profitability potential and forecasted ROI.